AI-Powered Quality Assurance

Cut & Etch:
Automated Image Processing

Eliminate time-consuming manual measurements. Achieve laboratory precision (IoU = 0.94) and reduce inspection time by at least 50% with our AI-driven solution, fully tailored to your industry standards.

The Problem

Current cut & etch quality control is **manual, slow, and subjective**, impacting production efficiency and quality traceability.

Time Consuming

Manual measurements and report generation for 80+ products and hundreds of welds consume valuable QA time, creating bottlenecks.

Human Subjectivity

Reliance on human operators for measurements leads to inconsistencies, affecting overall quality control and MSA compliance.

Lack of Traceability

Difficulty in tracing who, when, and what was measured, complicating IATF 16949 compliance and audit trails.

The WeldAI Scan Solution

Our AI model automates the entire image processing chain for cut & etch samples, transforming raw images into precise, traceable reports in seconds.

1

Microscope Image

Upload image from any microscope (Struers Weld Expert supported).

2

5s AI Processing

AI model detects weld seams, heat-affected zones, and measures dimensions.

3

Human Validation

Quick 5-30s review and manual adjustment (if needed) to ensure 100% compliance.

4

Storage & Reporting

Data stored with full traceability. 1-click report generation.

MSA / VDA 5 Compliant

Ensures measurement validity and repeatability for critical quality standards.

Camera Agnostic

Works seamlessly with images from various microscopes and digital cameras.

Tailored for Adient Standard

Pre-configured programs for GMAW & Laser welding, meeting specific requirements.

Key Benefits

Quantifiable outcomes that directly impact your operational efficiency and bottom line.

50%+

Time Reduction

Reduce time spent on image processing, measurements, and reporting by at least half.

€ Savings

Cost & Risk Reduction

Minimize potential complaint costs (hundreds of thousands of €) through more reliable quality checks.

0.94

Laboratory Accuracy (IoU)

Achieve highly precise, repeatable, computer-driven measurements for superior QA.

Compliance & Data Integrity

Traceability & Integrity

Fully compliant with IATF 16949 standards for audit trails (Who, When, What, Result).

Data Security

Adherence to TISAX / ISO 27001 principles. Optional regional data residency.

Intellectual Property

All data (images, results, reports) generated belong exclusively to Adient.

MVP Scope & AI Demos

The minimum viable product is focused on immediate value delivery and scalability.

Initial Implementation Focus:

  • One Station Deployment

    Focused deployment to one QA station for maximum impact and immediate feedback.

  • Dual Welding Technology Support

    Covering both GMAW and Laser welding types with specialized programs.

  • 1-Click Reporting

    Automated, comprehensive report generation with full traceability to meet audit requirements.

Live Demo Simulation (Coming Soon)

Interactive AI analysis of a weld image will be displayed here.

Visit app.weldaiscan.com to use the functional application.

Ready to Automate Your QA?

Contact us today to schedule a personalized demo and discuss how WeldAI Scan can integrate into your production environment.

Email Us: contact@weldaiscan.com

We guarantee a 48-hour email response time.